KR‑2522 Medical & Protective Mask Flammability Tester
Product Details：
Product Overview
The KR‑2522 mask flammability assessment unit is dedicated PPE laboratory apparatus for evaluating flame‑retardant characteristics of medical and respiratory protective masks. Under defined linear‑speed motion, a mask mounted on standard metal head‑form makes controlled contact with calibrated high‑temperature flame source. The instrument records after‑flame duration and smouldering time, to judge whether mask material meets anti‑ignition safety thresholds.
This enclosed‑chamber test rig reproduces accidental flame‑exposure scenarios encountered in real‑world application. It supports compliance verification for medical surgical masks, medical protective respirators and particulate protective masks. Widely implemented in mask‑manufacturing enterprises, medical‑device‑inspection institutions, occupational‑safety‑laboratories and accredited third‑party PPE‑testing‑organizations.
Core Product Competitive Advantages
- Robust smoke‑resistant full‑metal enclosed test cabinet
Main test compartment adopts heavy‑duty metal construction, effectively containing smoke and combustion residues generated during burning trials, protecting internal control components from soot contamination for extended service life. Transparent observation window permits visual monitoring of sample‑combustion behaviour without opening chamber door.
- Industrial‑grade colour touch‑screen human‑machine‑interface
Intuitive touch‑panel completes all parameter setup, timing‑data display and test‑status indication. Operating workflow is streamlined for lab QC‑staff, lowering skill‑barrier for routine batch‑testing.
- Standard metal anthropomorphic head‑form fixture
Flame‑resistant metal dummy‑head accurately replicates actual mask wearing geometry. Head‑form mounting height can be fine‑tuned to satisfy different mask‑style and test‑condition requirements.
- Automated burner positioning and programmable linear‑motion system
Gas burner assembly connects to propane / liquefied‑petroleum‑gas supply source. Motor‑driven linear‑translation mechanism moves test specimen relative to flame at configurable travelling‑velocity ranging from 30‑99 mm/s. Burner returns to preset home‑position automatically upon completing flame‑contact cycle.
- High‑precision timing & real‑time flame‑temperature monitoring
Independent timer modules automatically capture after‑flame burning duration and residual smouldering time with 0.1 s resolution. Built‑in miniature temperature‑probe tracks real‑time flame‑zone temperature, ensuring test‑environment stays aligned with standard‑specified thermal conditions.
Complete Technical Parameter Table
| Parameter Item | KR‑2522 Standard Specification |
|---|---|
| After‑Flame Burning Timing Range | 0.1‑99.99 s, resolution 0.1 s |
| Smouldering Residual‑Burn Timing Range | 0.1‑99.9 s, resolution 0.1 s |
| Pre‑Heating Time Setting | 1‑60 s adjustable |
| Factory‑Default Flame Height | 40 ± 4 mm (mechanically adjustable) |
| Flame‑Temperature‑Probe Outer Diameter | 1.5 mm |
| Nominal Flame Temperature(at 20 ± 2 mm above burner nozzle) | 800 ± 50 ℃ |
| Vertical Distance: Burner Nozzle To Mask Lowest‑Point | 20 ± 2 mm |
| Dummy‑Head‑Form Wall Thickness | 2‑3 mm, flame‑resistant metal construction |
| Supported Fuel Gas | Propane / Liquefied petroleum gas |
| Linear Travelling Speed | 30‑99 mm/s programmable |
| Complete‑Machine Net‑Weight | Approx. 30 KG |
| Power‑Supply Condition | AC 220V 50 Hz, rated power 50 W |
Compliance Standards: GB 19083‑2010, YY 0469‑2011, GB 2626‑2006, EN 136
Standard Complete Test Operating Workflow
- Pre‑Test Preparation
Place tester on stable horizontal lab‑floor. Connect main power‑supply and propane gas‑supply pipeline, check gas‑joints for leakage. Power‑on unit, warm‑up instrument. Adjust burner flame‑height, calibrate flame‑temperature to 800 ± 50 ℃. Configure linear‑moving‑speed, pre‑heat interval via touch‑screen interface.
- Specimen Mounting
Fit mask test‑sample firmly onto metal dummy‑head form, simulate normal wearing tension and position. Adjust head‑form height so vertical gap between mask lowest‑edge and burner nozzle meets standard‑required 20 ± 2 mm dimension. Close and lock test‑chamber door.
- Execute Flammability Test Sequence
Ignite gas‑burner, start test‑run command. Motor‑driven translation system drives head‑form assembly to pass mask surface across calibrated flame source at set linear‑speed. After completing flame‑contact procedure, burner moves back to standby‑position. System automatically records after‑flame burning time and smouldering duration.
- Observation & Result Evaluation
Observe mask combustion behaviour through viewing window. Record ignition status, after‑flame time and smouldering‑time readings. Compare measured‑data against standard‑limit values to complete pass‑fail judgement for mask‑sample.
- Post‑Test Tidying
Shut‑off gas‑supply valve firstly. Wait for burner and internal cabinet components to fully cool‑down. Remove burned mask‑residues, clean soot inside test‑chamber. Cut‑off main‑power‑supply. Periodically inspect gas‑pipeline integrity, temperature‑probe condition and timing‑module accuracy.
Wide Industrial Application Scenarios
Medical‑Mask & Respirator Manufacturing Enterprises
Batch‑quality‑control flame‑retardancy inspection for medical protective masks, surgical masks and particulate‑filtering respirators; verify material‑safety during new‑product‑development.
Medical‑Device & PPE R‑D Departments
Evaluate flammability risk of non‑woven fabric and composite mask‑material, optimise raw‑material‑formula selection.
Occupational‑Safety & Medical‑Product‑Inspection‑Institutes
Carry‑out standard‑compliant flammability‑verification for protective‑mask‑certification‑projects.
University Safety‑Protection‑Material‑Research‑Laboratories
Experimental‑teaching‑equipment for studying textile‑non‑woven‑material combustion‑performance.
Third‑Party Accredited‑PPE‑Testing‑Organizations
Conduct GB‑EN‑norm‑compliant mask‑flammability assessment and generate formal inspection‑documents for product‑certification‑audits.
Standard Factory‑Full‑Delivery Kit
- KR‑2522 mask flammability‑tester main enclosed‑cabinet unit
- Standard flame‑resistant metal anthropomorphic dummy‑head‑form assembly
- Propane‑gas burner assembly plus gas‑supply connecting‑fittings
- High‑precision flame‑temperature‑measuring‑probe
- Industrial colour touch‑screen control‑system
- Power‑supply connecting‑cable
- Multilingual printed‑operation‑manual complying with GB 19083‑2010, YY 0469‑2011, GB 2626‑2006, EN 136‑test‑specifications
- Factory‑issued performance‑inspection‑certificate
Optional spare‑parts & custom‑options: extra dummy‑head‑form, replacement temperature‑probe components, special‑voltage power‑supply‑adaptation.
Global Distributor & After‑Sales‑Support
We deliver remote‑one‑on‑one operational guidance covering parameter‑configuration, mask‑specimen‑mounting, gas‑supply‑safety‑operation and routine‑preventive‑maintenance. Spare‑parts stock includes burner‑accessories, temperature‑sensor‑spare‑parts and fixture‑components. Bulk‑order customers can apply for custom‑power‑supply‑voltage variants for overseas‑market deployment. Regional‑exclusive‑agent privileges contain priority‑production‑scheduling, OEM private‑branding‑services and complete‑set high‑definition product‑marketing‑image‑resources.
Product‑Banner‑Marketing‑Slogan
KR‑2522 Medical‑Protective‑Mask‑Flammability‑Tester | GB19083‑YY0469‑GB2626‑EN136‑Compliant Flame‑Retardancy‑Evaluator For Surgical‑Respirator‑PPE‑QC‑Certification‑Testing
Core‑Feature‑Labels‑For‑Product‑Images
GB19083‑YY0469‑GB2626‑EN136‑Compliant | Enclosed‑Smoke‑Resistant‑Test‑Chamber | Metal‑Flame‑Resistant‑Dummy‑Head‑Form | 30‑99mm/s Adjustable‑Linear‑Speed | Auto‑Burner‑Home‑Position‑Return | Auto‑After‑Flame‑&‑Smouldering‑Timing | 800±50℃ Calibrated‑Flame‑Source | Real‑Time‑Flame‑Temperature‑Probe | Industrial‑Color‑Touch‑Screen‑Control | Propane‑Gas‑Fuel‑Supply | View‑Observation‑Window | Medical‑Mask‑Respirator‑Flame‑Retardant‑Performance‑Test
Safety‑Operation‑Reminder
Strictly follow flammable‑gas safety‑regulations, inspect gas‑pipe‑sealing before ignition. Do not open test‑chamber‑door during burning‑test‑execution. Ensure good lab‑ventilation for smoke exhaust. Allow sufficient cooling‑period before cleaning internal‑chamber after‑test‑run. Reliable equipment grounding must be completed prior to power‑on.
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