KR‑2538 Respirator Filter Element Oscillation Pretreatment Tester

Additional information

RT-2538 Mechanical Strength Oscillation Tester

The RT-2538 Mask Filter Parts Shock Tester, a pretreatment of respiratory and respiratory protective equipment, tests breathing resistance, filtration efficiency, and clogging before it occurs. Mechanical defects of filters pre-treated to meet the following test requirements are examined by providing a standard 20-minute mechanical pre-treatment and simulating rough use of the filter.

Product Details:

Product Overview

The KR‑2538 oscillation pretreatment test rig is dedicated pre‑conditioning apparatus for particulate respirator filter components. It simulates mechanical impacts and jolts that filter cartridges may sustain during transportation, handling and rough field usage.
Per GB 2626‑2019 and EN 143 clause 8.3 mechanical‑strength requirements, filter specimens undergo standardised cyclic drop‑oscillation pretreatment (nominal 20 minutes / approx. 2000 cycles). After completing this mechanical stress procedure, users carry out subsequent assessments for breathing resistance, particulate filtration efficiency and structural integrity. It helps expose hidden internal detachment, crack and loose‑fitting defects inside filter units before formal performance evaluation. Widely deployed in PPE manufacturing plants, protective‑gear R‑D labs and accredited personal‑protective‑equipment third‑party‑testing institutes.

Core Product Competitive Advantages

  1. Stable AC‑Driven Cam‑Mechanism for Reproducible Oscillation Motion
    Precision AC motor drives cam‑shaft assembly, strictly implementing 20 mm free‑fall drop height and 100 r/min cyclic frequency. The heavy‑weight vibration box (over 10 kg) delivers authentic mechanical shock effect as defined in international respirator‑test norms, securing excellent inter‑batch repeatability for pretreatment results.
  2. 32‑Bit ARM Micro‑Controller & Intuitive Colour Touch‑Screen HMI
    High‑performance 32‑bit ARM processor executes closed‑loop logic for timing and cycle‑counting. Colour touch‑screen offers straightforward parameter setup. Two independent working logics are selectable: time‑based countdown mode and cycle‑count‑based mode. Both ascending‑count and descending‑count display options are available to adapt varied laboratory‑operating habits.
  3. Robust Multi‑Compartment SUS304 Stainless‑Steel Vibration Box
    The sample‑holding bin adopts full stainless‑steel construction with divided internal compartments. Multiple filter‑element specimens can be loaded simultaneously while preventing mutual collision during oscillation cycles. Solid welding craftsmanship resists repeated mechanical‑shock fatigue for long‑term workshop‑lab service life.
  4. Separated Modular Layout of Vibration Base and Control Cabinet
    The unit is split into two standalone assemblies: mechanical vibration base unit and vertical touch‑screen control stand. This modular layout reduces vibration transfer toward electronic control components, protecting touch‑screen and internal circuit boards from continuous mechanical‑shock. Adjustable anti‑vibration foot pads ensure horizontal installation on uneven lab‑floor surfaces.
  5. Automatic Test Termination & Status‑Indication Function
    Once preset oscillation duration or target cycle‑number is achieved, the instrument automatically halts motor rotation. Operators can directly read completed test‑parameters from screen without manual stop‑watch recording, minimising human‑caused operational errors during lengthy pretreatment workflows.

 

Complete Technical Parameter Table

Parameter Item KR‑2538 Standard Specification
Vibration‑Box Free‑Fall Drop Height 20 mm
Vibration‑Box Net Weight ≥10 kg
Cam‑Shaft Rotational Frequency 100 r/min
Standard Pretreatment Setting 20 min / approx. 2000 cycles (time & cycle‑count freely configurable)
Operating Modes Timing‑mode / cycle‑count‑mode; forward‑count / reverse‑count selectable
Control Core 32‑bit ARM processor, colour touch‑screen operation
Vibration‑Base Outer Dimension(L×W×H) 590 × 530 × 560 mm
Control‑Stand Outer Dimension(L×W×H) 350 × 350 × 940 mm
Complete‑Machine Net Weight 150 KG
Power‑Supply Condition AC 220V 50 Hz, rated power 120 W
Compliance Standards: GB 2626‑2019 Respiratory protective equipment, EN 143 clause 8.3 Mechanical‑Strength requirement

Standard Complete Test Operating Workflow

  1. Pre‑Test Preparation
    Place vibration base and control cabinet on solid horizontal lab‑floor, adjust anti‑vibration foot‑pads for full levelling. Connect signal‑cable between two units and switch‑on AC power‑supply. Inspect vibration box interior, remove foreign debris. Prepare respirator filter‑element specimens to be pre‑conditioned. Enter target parameters on touch‑screen: choose timing‑mode or counting‑mode, set test duration / total oscillation‑cycles.
  2. Specimen Loading
    Open the top of stainless‑steel vibration box. Place filter‑element samples separately into divided compartments. Ensure individual specimens retain proper clearance and will not collide against each other during drop‑oscillation cycles. Close vibration‑box lid securely.
  3. Start Mechanical Oscillation Pretreatment
    Trigger test‑start command. Cam‑drive mechanism lifts the vibration box and releases it for free‑fall repetitively. Touch‑screen displays real‑time elapsed‑time or remaining‑cycle‑count throughout running‑process.
  4. Automatic Completion & Specimen Retrieval
    When pre‑defined time or cycle‑threshold is reached, equipment stops oscillation automatically. Open vibration‑box, take‑out all pre‑treated filter‑element specimens. Carry‑out visual inspection for cracks, detachment and mechanical damage, then proceed with subsequent filtration‑efficiency and breathing‑resistance performance‑tests.
  5. Post‑Test Tidying
    Clear fragments and residues from inside vibration‑box. Shut‑down instrument power‑supply. Periodically inspect cam‑drive components, fastener tightness and touch‑screen signal‑connection status for preventive‑maintenance.

Wide Industrial Application Scenarios

Respirator & PPE Manufacturing Enterprises

Mandatory mechanical‑strength pretreatment for self‑priming filter‑type particulate respirator filter‑cartridges, used for finished‑product batch‑quality‑control before formal‑performance‑testing.

Personal‑Protective‑Equipment R‑D Departments

Assess anti‑shock structural reliability of newly‑developed filter‑element designs, optimise internal assembly‑process and structural‑solution.

Filter‑Material Component Factories

Evaluate mechanical‑anti‑drop‑performance of filter‑housing and composite‑filter‑media assemblies.

University Safety‑Protection‑Material Laboratories

Teaching‑research‑experimental‑apparatus for respirator‑protective‑product‑performance‑research courses.

Third‑Party Accredited PPE‑Testing‑Organizations

Conduct GB 2626‑2019 / EN 143‑compliant mechanical‑oscillation‑pretreatment and support formal‑product‑certification‑test‑procedures.

Standard Factory‑Full‑Delivery Kit

  1. KR‑2538 filter‑element oscillation‑pretreatment‑tester main‑set (vibration‑base + vertical touch‑screen control‑stand)
  2. SUS304 multi‑compartment vibration‑box assembly
  3. Cam‑shaft AC‑motor drive‑unit
  4. 32‑bit ARM colour‑touch‑screen control‑system plus inter‑unit signal‑cable
  5. Power‑supply connecting‑cable
  6. Multilingual printed‑operation‑manual complying with GB 2626‑2019 & EN 143 test‑specifications
  7. Factory‑issued performance‑inspection‑certificate
Optional spare‑parts & custom‑options: custom‑size internal specimen‑divider baffles, spare cam‑drive wearing‑parts.

Global Distributor & After‑Sales‑Support

We provide remote‑one‑on‑one operational guidance covering parameter‑configuration, specimen‑loading, routine‑mechanical‑inspection and fault‑diagnosis. Spare‑parts stock includes vibration‑box accessories, drive‑cam components and touch‑‑screen spare‑parts. Bulk‑order customers can apply for custom‑power‑supply‑voltage variants for overseas‑market deployment. Regional‑exclusive‑agent privileges contain priority‑production‑scheduling, OEM private‑branding‑services and complete‑set high‑definition product‑marketing‑image‑resources.

Product‑Banner‑Marketing‑Slogan

KR‑2538 Respirator Filter‑Element Oscillation Pretreatment Tester | GB2626‑2019‑EN143‑Compliant Mechanical‑Shock Pre‑Conditioning Rig For Particulate‑Respirator‑Filter‑Cartridge‑QC‑Testing

Core‑Feature‑Labels‑For‑Product‑Images

GB2626‑2019‑EN143‑Compliant | 20 mm Standard‑Free‑Fall‑Height | 100r/min Cam‑Driven‑Oscillation | ≥10KG Stainless‑Steel‑Vibration‑Box | Multi‑Compartment‑Sample‑Bin | 32‑Bit‑ARM‑Controller | Colour‑Touch‑Screen‑Control | Timing‑&‑Cycle‑Count‑Modes | Ascending‑Descending‑Count‑Selectable | Modular‑Separate‑Control‑Cabinet | Auto‑Stop‑On‑Completion | PPE‑Respirator‑Filter‑Pretreatment‑Evaluation

Safety‑Operation‑Reminder

Do not open vibration‑box lid when equipment is running to avoid mechanical‑impact injury. Make sure all fasteners are tightened before initiating test‑run. Place the whole unit on solid load‑bearing ground. Conduct periodic inspection for cam‑drive‑mechanism and bolt‑tightness. Ensure reliable protective‑grounding of complete‑machine before power‑on.

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KR‑2538 Respirator Filter Element Oscillation Pretreatment Tester

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