KR-220 PC-Driven Connector Plug & Pull Force Durability Tester
Automatic Connectors Plug Insertion and Extraction Force Test Machine
The Automatic Connectors Insertion Force Testing Machine and Extraction Force Tester is designed for conducting force tests on connectors during insertion and withdrawal. It comes with a unique device that automatically matches with a variety of special fixture connectors to provide accurate force results. All testing information can be set through the computer, and the machine can automatically store testing conditions, test results (load-displacement) curves, and life decay curves and generate reports.
Product Details：
Product Overview
The KR-220 servo-driven plug-pull force testing station is a fully computerized precision test rig dedicated to evaluating mechanical performance of all wiring terminals, charging plugs, industrial connectors and data interfaces. It utilizes closed-loop servo motion control paired with high-precision load cell to capture real-time insertion resistance, withdrawal tension and cyclic fatigue attenuation data during repeated plugging cycles.
Equipped an automatic centering fixture platform and full set of interchangeable clamping jigs, the unit eliminates unilateral force offset that distorts test results. Supporting synchronous dynamic impedance monitoring as an optional upgrade, it delivers complete mechanical + electrical performance reports for connector R&D, incoming QC and factory batch validation. Widely deployed in consumer electronics factories, automotive wiring workshops, new energy harness labs and third-party component certification institutes.
Core Competitive Strengths
- High-Rigidity Servo Motion Framework
Integrated double-column thick steel frame paired with Panasonic servo drive system delivers ultra-stable travel control, speed accuracy within ±0.5%. Max travel reaches 150mm with 0.01mm displacement resolution, maintaining consistent motion track even after hundreds of thousands of continuous plugging cycles, avoiding frame deformation-induced data drift.
- Multi-Range Interchangeable Load Sensors
Six optional load cell configurations (2kg / 5kg / 20kg / 50kg / 100kg / 200kg) cover micro lightweight USB connectors to heavy-duty industrial aviation plugs. Force measurement precision hits ±0.2% FS, supporting free unit switching between N, gf, kgf and lbf for global standard testing requirements.
- Auto Centering XY Multi-Axis Fixture Platform
Dual-direction adjustable sliding base realizes automatic alignment of male & female connector terminals during each plug stroke. Prevents one-sided extrusion wear on pin contacts, ensuring each cycle bears uniform vertical force; multiple dedicated jigs for single pin retention, row terminals and circular aviation plugs are included as standard accessories.
- Windows Intelligent Test Analysis Software
Full bilingual PC control system allows one-click preset of test parameters: travel range, plug speed, cycle count, dwell pause time and upper/lower force tolerance thresholds. The system synchronously generates load-displacement curves and cycle life decay graphs, auto-calculating peak insertion force, minimum pull force and average fatigue loss rate. All raw data, charts and inspection reports can be saved locally, exported to Excel or printed as standard A4 documents.
5.Multi-Layer Safety Interlock Protection
Dual safety mechanisms including hardware overload cutoff and software upper limit stop. When test force exceeds sensor rated load or force value goes outside preset tolerance band during fatigue testing, the machine immediately halts movement to protect the precision load cell and test fixtures, reducing equipment failure loss.
6. Expandable Dynamic Impedance Monitoring Module
Optional real-time contact resistance testing unit links with the main system to record impedance fluctuation synchronously alongside plug force data, ideal for high-end charging plugs, communication connectors and automotive terminals that require simultaneous mechanical and electrical reliability assessment.
Supported Standard Test Projects
- Single-hole male/female connector one-time insertion & extraction force measurement
- Long-cycle plug-pull fatigue life test (up to millions of repetitive strokes)
- Terminal pin retention pull-out force test (single pin plastic holding strength)
- Multi-row flat connector overall plug resistance detection
- Small charging cable, USB, Type-C daily plug force verification
- Aviation circular plug heavy-duty insertion tension test
- Auxiliary tensile & compression performance testing for small plastic parts
- Synchronous contact impedance real-time tracking (with optional module)
Full Technical Specification Sheet
| Parameter Item | KR-220 Standard Technical Index |
|---|---|
| Optional Load Cell Range | 2kg / 5kg / 20kg / 50kg / 100kg / 200kg |
| Force Measurement Precision | ±0.2% Full Scale |
| Force Unit Conversion | N / gf / kgf / lbf freely switchable |
| Force Display Resolution | 0.001kg |
| Max Effective Test Travel | 150mm |
| Adjustable Test Speed | 0 ~ 600 mm/min, speed tolerance ±0.5% |
| Displacement Resolution | 0.01mm |
| Drive Motor Brand | Panasonic AC Servo Motor |
| Standard Fixture Matching | XY moving platform, multi-function jaws, single pin fixture, row terminal centering jig |
| Control Terminal | Windows desktop PC with dedicated analysis software |
| Optional Upgrade | Dynamic contact impedance testing assembly |
| Overall Outer Dimension | 360(L) × 260(W) × 940(H) mm |
| Complete Machine Net Weight | 70 KG |
| Input Power Condition | Single-phase AC220V 50Hz, customizable 110V version |
Standard Complete Test Operation Flow
- Equipment Connection & Software Startup
Assemble main tester, desktop computer and signal data line; launch the dedicated test program, select matching load cell model according sample load range.
- Fixture Installation & Sample Clamping
Mount corresponding centering jig on the XY sliding platform, lock male and female connector specimens separately on upper/lower clamps, adjust horizontal position for perfect coaxial alignment.
- Test Parameter Configuration
Set plug speed, maximum travel, cycle repetition count, intermediate pause duration and upper/lower force warning limits in the software panel, save parameter template for batch repeated testing.
- One-Click Automatic Plug-Pull Cycle
Tap start button; the servo system executes full insertion → hold dwell → full withdrawal loop automatically, continuously capturing real-time force and displacement data throughout every stroke.
- Curve View & Data Statistics
After finishing designated cycles, browse overlay force-displacement curves and life attenuation charts on screen; the system auto computes max/min/average force and standard deviation of all test cycles.
- Report Export & Machine Shutdown
Export complete test records and graphs to Excel or print official A4 inspection reports; remove test samples, retract the moving slide to origin position, cut off power supply after daily testing.
Wide Industrial Application Fields
Consumer Electronics Manufacturers
Type-C charging ports, USB data interfaces, headphone jacks, small power plugs; factory incoming mechanical performance inspection and new product prototype verification.
Automotive Wiring Harness Fact
Automotive waterproof connectors, vehicle charging gun terminals, instrument wiring plugs; cyclic durability testing for automotive grade component certification.
New Energy Battery Enterprises
Energy storage harness connectors, power charging terminals; evaluate long-term plug wear and contact stability under repeated assembly.
Communication Hardware Labs
Industrial aviation plugs, signal transmission terminals, multi-core row connectors; mechanical & electrical dual-performance combined testing.
University Electronic Material Labs
Connector mechanical principle teaching equipment, terminal material wear resistance comparative experiments for student research projects.
Third-Party Component Testing Institutions
Issue standardized plug-pull force inspection reports for product export, mass production quality supervision and compliance filing.
Standard Factory Full Delivery Kit
- KR-220 servo plug-pull force tester main machine
- Specified range high-precision load cell (customizable upon order)
- Complete fixture set: XY moving platform, multi-function jaws, single pin fixture, row terminal automatic centering jig
- Full set desktop computer host, 19-inch LED monitor, keyboard & mouse
- Dedicated Windows test analysis software with curve drawing & report printing function
- Data transmission signal line and machine power cord
- Multilingual equipment operation manual
- Factory force & travel precision calibration certificate
Global Distributor & After-Sales Support
We provide remote one-on-one software operation training and fixture matching guidance for different connector types. Spare load cells, servo motors and all kinds of custom jigs are supplied stably long-term. Bulk orders support customized machine size, 110V overseas power and impedance monitoring module upgrades. Exclusive regional agent policies include priority production scheduling, OEM private brand labeling and full HD product marketing image packages.
Product Banner Marketing Slogan
KR-220 PC Servo Connector Plug Pull Force & Fatigue Life Tester
Core Feature Labels For Product Pictures
Panasonic Servo Drive | ±0.2% High Precision Load Cell | Auto Centering XY Platform | PC Curve Analysis Software | Multi-Range Sensor Optional
Safety Operation Reminder
Do not place hands between upper and lower fixtures during automatic test cycles; avoid overloading the load cell beyond its rated maximum force.
Build Your Market with DGKAREY
KAREY products are trusted by customers across more than 100 countries, supporting long-term business growth in the testing equipment industry.
We are now seeking reliable partners to represent our brand in their local markets.
As an authorized distributor, you will receive dedicated regional support, ensuring a stable and protected business environment.
Your orders will be handled with priority, and our team will assist you with tailored equipment solutions based on your market needs.
From initial cooperation to ongoing development, we work closely with you to strengthen your presence and competitiveness.
DGKAREY – Your Reliable Partner in Global Supply
We go beyond supplying testing equipment. Our team manages the full journey — from export procedures to delivery at your door — ensuring efficiency, transparency, and peace of mind.
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KR-220 PC-Driven Connector Plug & Pull Force Durability Tester
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