KR-110G Compact Benchtop Silicone Two Roll Mixing Mill

Equipment summary:

This machine suitable for Silicone color master batch. Making the raw material and compound mixing, and achieve the required color and quality. Sample thickness can be mixed, the machine safety protection device, convenience to use.

Product Details:

Product Introduction

The KR-110G miniature tabletop two roll mixer is specially engineered for small-batch silicone compounding, color matching and lab sample preparation. This compact benchtop unit occupies minimal countertop space and runs on single-phase 220V household power supply, making it ideal for small R&D workshops, cosmetic silicone labs, food-grade silicone factories and educational material laboratories.
Dual counter-rotating alloy rollers generate strong shear, extrusion and folding force to evenly blend silicone base, color pigments, vulcanizing agents and various functional fillers. All metal contact parts adopt stainless steel mirror finish to avoid silicone adhesion and cross-contamination between different color batches. Equipped with multi-point emergency stop safety structure and manual precise gap adjustment, the machine delivers consistent thin silicone sheets for tensile, hardness and aging performance testing.

Control & Gap Adjustment

Core Product Advantages

  1. Mirror Polished Alloy Roller Structure

    Rollers are forged from vanadium-titanium chilled cast iron with quenching and hard chrome mirror plating, surface hardness reaching HRC50~60. Hollow roller bodies realize balanced heat conduction, no local overheating during silicone mixing. Ultra-smooth mirror surface prevents sticky silicone residue, easy to wipe and clean after each batch.

     

    2.Stainless Steel Integrated Body, Anti-Contamination Design

    Whole machine frame, material receiving tray and safety baffle adopt SUS304 stainless steel one-piece stamping molding. No paint peeling or rust issues after long-term contact with silicone oil and color pastes, completely eliminating color cross-mixing troubles for multi-formula silicone experiments.

     

    3.Manual Precision Roller Gap Adjustment

    Dual large handwheel gap regulators installed on both sides support 0.6–10mm continuous thickness adjustment. Operators can lock fixed sheet thickness rapidly for repeat sample preparation, guarantee uniform dimension of silicone test pieces for subsequent physical testing.

     

    4.Full-Range Multi-Safety Interlock Protection

    Equipped front anti-pinch safety grid plus top red emergency stop button. Once operators touch the protective barrier during operation, rollers halt instantly and reverse slightly to avoid clamping accidents, fully meeting laboratory safety operation standards.

     

    5.Low-Noise Integrated Drive & Automatic Lubrication

    Adopts hardened gear reducer and imported silent bearing assembly with low vibration operation. Built-in centralized automatic oil supply system continuously lubricates transmission parts during running, reducing manual maintenance frequency and extending service life of core drive components.

     

    6.Ultra-Compact Single-Phase Desktop Layout

    Lightweight all-in-one design only weighs 65kg, compatible with standard lab workbenches. Single-phase AC220V power input requires no industrial three-phase wiring, convenient for small-scale silicone prototype development and on-site formula trial tests.

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Roller Close-up
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Side Structure Shot

 

Technical parameters:

Model Project KR-110G
Roller Diameter (metric /inch) 65mm(Can be customized)
Roller face width 200mm(Can be customized)
Mixing capacity 0.1~1kg
Roller hardness 50~60HRC
Roller processing Mirror polishing chrome plated
Roller spacing 0.6~10mm adjustable
Spacing display mode Calibration/digital display
Special function Emergency stop inversion
Motor power 750KW
Power voltage Φ1 AC220V
Dimension 650mm x 370mm x 570mm(L*W*H)
Weight 65kg

 

Standard Operating Procedure

  1. Pre-Cleaning: Wipe roller surfaces and stainless receiving tray to remove residual silicone from previous batches.
  2. Gap Setting: Rotate dual handwheels to adjust target silicone sheet thickness according test requirements.
  3. Raw Material Feeding: Weigh silicone base, color masterbatch and curing agent, feed slowly into roller nip.
  4. Circulating Mixing: Repeatedly fold and feed silicone strips back between rollers to achieve uniform pigment dispersion.
  5. Sample Sheeting: After full homogenization, pull continuous flat silicone sheet for cutting standard test specimens.
  6. Shutdown Maintenance: Cut off power, clean rollers and tray completely to prevent pigment residue accumulation.

Wide Applicable Silicone Materials & Scenarios

Food & Medical Grade Silicone

Baby silicone supplies, medical sealing gaskets, food baking silicone mats, cosmetic flexible silicone molds.

Industrial Functional Silicone

Conductive silicone sheets, high-temperature resistant silicone gaskets, flame retardant silicone raw materials, electronic insulating silicone.

Color Masterbatch R&D

Multi-color silicone pigment matching, transparent silicone compound formulation screening, soft/hard silicone hardness adjustment experiments.
Main Application Fields: Small silicone product factories, cosmetic mold labs, food silicone material R&D centers, university polymer teaching labs, third silicone material testing institutes.

Standard Delivery Accessories

  1. KR-110G stainless steel silicone two roll mill main body
  2. Pair of mirror alloy mixing rollers
  3. Dual handwheel gap adjustment assemblies
  4. Front anti-pinch stainless safety grid
  5. SUS304 integrated material receiving tray
  6. Full set operation manual with silicone mixing process guide
  7. Automatic lubrication oil supply assembly

Global Technical & Distributor Support

We supply full remote mixing training, silicone color matching parameter guidance and long-term spare roller supply for overseas partners. Custom roller width, diameter and special voltage versions are supported for bulk orders. Exclusive regional agent plans include priority production, OEM private branding and complete product image marketing packages.

Build Your Market with DGKAREY

KAREY products are trusted by customers across more than 100 countries, supporting long-term business growth in the testing equipment industry.
We are now seeking reliable partners to represent our brand in their local markets.

As an authorized distributor, you will receive dedicated regional support, ensuring a stable and protected business environment.
Your orders will be handled with priority, and our team will assist you with tailored equipment solutions based on your market needs.

From initial cooperation to ongoing development, we work closely with you to strengthen your presence and competitiveness.

DGKAREY – Your Reliable Partner in Global Supply

We go beyond supplying testing equipment. Our team manages the full journey — from export procedures to delivery at your door — ensuring efficiency, transparency, and peace of mind.

KR-110G Compact Benchtop Silicone Two Roll Mixing Mill

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Contact Information

+86 769 2288 2009 
sales1@dgkarey.com

Opening Hours

Monday – Friday 9am-5pm 
Weekend – Closed

Address

Wentang, DongCheng District 523000, Dongguan City, Guangdong Province, PR China