Compliant Domestic & International Testing Standards

1. GB 6038-2006 Specification for Rubber Mixing & Vulcanization Test Equipment Operation
2. GB/T 13577-1992 General Technical Conditions for Rubber & Plastic Two Roll Mills
3. HG/T 2149-2004 Test Methods for Open Rubber Mixing Mills
4. JB/T 53113-1999 Quality Grading Standard for Plastic Open Mills

Core Competitive Advantages

1. Independent Heating & Water Cooling Dual Temperature Regulation
   Front and rear rollers are fitted with separated heating tubes and built-in water circulation channels. PID closed-loop control stabilizes temperature accuracy at ±3℃, with adjustable working range from ambient temperature up to 300℃. Users switch heating/cooling modes freely according to material characteristics, eliminating roller overheating or uneven temperature zones that cause scorching.
   2.Vanadium-Titanium Alloy Mirror Rollers

   Roll blanks adopt integral chilled casting, quenching and hard chrome mirror polishing treatment, reaching surface hardness HRC 50–60. Ultra-smooth mirror surface prevents material adhesion and cross-color contamination when switching formulas. Precision machined hollow flow channels realize rapid, uniform heat transfer for consistent mixing results.
   3.Twin Independent Variable Frequency Drive System

   Two separate low-noise drive motors control front and rear rollers independently, supporting customizable friction ratios (1:1.1 / 1:1.22 / 1:1.35 / 1:1.4 / 1:1.7). Stepless speed regulation generates adjustable shear force to break carbon black, glass fiber and pigment agglomerates without tearing soft polymer substrates.
   4.MCGS Touchscreen Integrated Operation Interface

   7-inch color touch HMI integrates temperature display, speed setting, cycle counting and fault alarm functions. All mixing recipes can be saved and recalled with one tap, replacing scattered physical buttons for simpler daily operation and reducing human error during repeated sample preparation.
   5.Full Surround Multi-Point Safety Interlock Protection

   7 sets of collision emergency stop levers are arranged around the machine frame, paired with top red emergency stop button. When safety barriers are touched, rollers instantly halt and reverse slightly to eliminate pinch hazards. All transmission gears are fully covered by protective housing to meet global laboratory safety requirements.
   6.Automatic Centralized Lubrication & Low-Noise Transmission

   Hardened worm gear reducers deliver high torque with low vibration. The built-in auto oil supply pump continuously lubricates bearings and gear assemblies during operation, cutting manual maintenance frequency and extending service life of core transmission parts. Integrated thick steel welded cabinet occupies limited lab floor space and is easy to wipe clean.

Standard Complete Mixing Operation Workflow

1. Preheating Parameter Setup
   Power on the touch control cabinet, set target temperatures for front and rear rollers, activate heating or water cooling function, and wait until temperature readings stabilize before feeding raw materials.
2. Raw Material Mastication & Folding
   Accurately weigh base polymer, pigments and functional additives, slowly feed materials into the roller nip. Repeatedly fold and thin-pass the stock to soften substrates and disperse filler clusters evenly.
3. Roller Gap Calibration
   Rotate dual-side handwheels to lock target sheet thickness, repeatedly re-feed folded compound to eliminate color unevenness and particle agglomeration.
4. Continuous Specimen Sheeting
   After full homogenization, pull smooth uniform sheets from the roller gap, then cut into standard blanks for tensile, aging, hardness and abrasion performance testing.
5. Shutdown Cooling & Maintenance
   Turn off the heating system first, keep water cooling and rollers running until surface temperature drops below 60℃ before power-off. Wipe roller surfaces completely and check lubricant tank liquid level for the next batch.

Applicable Raw Materials & Industrial Application Fields

Vulcanized Rubber Compounds

Thermoplastic & Modified Plastics

Functional Masterbatch

1. University & research institute material science teaching and new polymer formula development
2. Rubber & plastic factory R&D labs for small-batch trial production and quality comparison
3. Color masterbatch manufacturers pigment dispersion performance testing
4. Third-party accredited labs standard test specimen preparation

Standard Factory Delivery Package

1. KR-110 touchscreen dual-temperature two roll mixing mill main unit
2. Pair of vanadium-titanium mirror hard chrome alloy rollers
3. Separate electric heating & water circulation cooling assemblies
4. MCGS touchscreen PLC centralized control cabinet
5. Twin variable-frequency drive motors and hardened reducer set
6. Dual-side handwheel roller gap adjustment mechanism
7. 7-point full collision emergency stop safety system
8. Automatic centralized lubrication pump assembly
9. SUS30 stainless material receiving hopper
10. Multilingual operation manual, electrical schematics and factory inspection certificate
11. Water circulation pipeline fittings and power cables

Global After-Sales & Distributor Cooperation Support

English Text Markers For All Product Images