Product Introduction

Applicable Test Materials & Industrial Application Fields

Tire & Automotive Elastomers

Wire & Cable Compounds

Recycled & Modified Rubber

R&D & Third-Party Testing Labs

Core Competitive Advantages

1. Ultra-Stable PID Constant Temperature Control System
   Independent upper & lower die heating loops paired with high-precision platinum thermal sensors deliver temperature display resolution up to 0.01℃, with long-running fluctuation controlled within ±0.3℃. Rapid uniform heat distribution eliminates local hotspots that distort viscosity readings, ensuring isothermal test environments matching international standard requirements. Adjustable working temperature spans ambient up to 200℃ to cover all common rubber compound testing demands.

   2.Standard 2rpm Constant-Speed Precision Rotor Assembly

   High-stability stepper drive system locks rotor rotational speed at 2 revolutions per minute with deviation less than ±0.02rpm. The knurled alloy rotor maximizes friction contact with rubber samples to avoid slippage during shear testing. Full torque calibration achieves Mooney value accuracy within ±0.5, and torque resolution reaches 0.1 Mooney units to capture subtle viscosity changes of soft/hard elastomers.

   3.Sealed Anti-Leakage Heating Cavity Structure

   Mirror-finished alloy upper and lower dies form fully enclosed test chamber to prevent molten rubber overflow during high-temperature testing. Quick-disassembly die design simplifies residue cleaning when switching different rubber formulas, effectively avoiding cross-contamination between batches and cutting sample preparation downtime.

   4.Intelligent PC Data Acquisition & Analysis Software

   Matching dedicated analysis program automatically records full-process viscosity curves, calculates all standard scorch parameters (T3, T5, T18, T35, ML, MS) and stores complete test logs with timestamps. One-click report export supports batch data comparison and long-term quality archive management; curve overlay function enables direct performance contrast of multiple rubber formulations.

   5.Safe Integrated Cabinet & Mobile Layout

   Fully enclosed high-temperature test area with transparent heat-resistant protective window prevents operator scalding. Side-mounted emergency stop button instantly halts all rotation and heating functions in abnormal conditions. Lockable universal casters allow flexible relocation between lab benches and production QC stations; compact cabinet layout saves valuable laboratory floor space.

   6.Low Maintenance Durable Transmission Parts

   Precision reduction gearbox and wear-resistant drive bearings ensure thousands of hours of continuous testing without frequent replacement. Modular electrical layout simplifies daily inspection and spare part swapping, reducing long-term equipment operation costs for factories and testing institutes.

Standard Complete Test Operation Workflow

1. Equipment Preheating Calibration
   Power on the main unit and connected control computer, set target test temperature according to rubber material requirements, wait for upper/lower die temperature to stabilize fully before loading samples.
2. Standard Specimen Preparation
   Cut two identical circular rubber test blanks of specified thickness; remove surface dust and talcum powder to avoid interference with shear torque data.
3. Sample Loading & Die Sealing
   Place one specimen on the lower die, lay the rotor in the center, cover with the second rubber sheet, activate pneumatic cylinder to close and lock the upper die to form a sealed constant-temperature chamber.
4. Automatic Shear Testing Cycle
   Initiate test program via control software; the rotor rotates at fixed 2rpm continuously, the system records real-time torque changes and draws complete Mooney viscosity & scorch curve automatically.
5. Data Export & Sample Unloading
   When preset test duration completes, the machine stops rotor rotation and lifts the upper die. Take out vulcanized test pieces, export and save curve data, then clean residual rubber from die cavity for next batch testing.
6. Daily Maintenance Steps
   After finishing all daily tests, cool the heating cavity below 60℃, wipe alloy rotor and die surfaces thoroughly to prevent rubber residue carbonization affecting subsequent test accuracy.

Standard Factory Delivery Package

1. KR-102 Mooney viscometer main machine unit
2. Standard knurled alloy test rotor set
3. Sealed upper & lower heating die assembly
4. Complete pneumatic die closing system
5. Dedicated PC rheology analysis software (installation USB disk)
6. Multilingual operation manual aligned with ISO & ASTM standards
7. Factory inspection qualification certificate and electrical wiring diagram
8. Lockable mobile caster base assembly

Global After-Sales & Distributor Cooperation Support

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