KR‑858 Schopper‑Type Rotary Textile Abrasion Tester

Additional information

CIRCULAR SCRUB TESTER (SCHOPPER system)

This machine is for testing the abrasion resistance of textile fabrics (woven fabrics, knitted fabrics etc.) in accordance with DIN 53863, Part 2, GME Standard 60345, GMW Standard 3283 and VW/Audi central standard PV 3908.

Product Details:

Touch Screen Schopper Rotary Abrasion Tester

Schopper Abrasion Tester

Product Overview

The KR‑858 Schopper rotary abrasion tester is a specialised laboratory instrument for evaluating surface wear‑resistance performance of woven fabrics, knitted textiles, automotive interior fabrics and coated flexible substrates. Following the Schopper rotary‑scrub principle, a circular specimen is mounted on a conical rotating chuck. The specimen rotates and maintains linear contact against standard abrasive sandpaper, generating tangential directional friction. Operators assess material durability by observing surface appearance degradation, fibre loosening or specimen breakthrough after preset abrasion cycles.

This touch‑screen‑operated device strictly complies with DIN 53863‑Part 2, GME 60345, GMW 3283 and VW/Audi PV 3908 automotive material specifications. It is widely deployed within automotive component suppliers, textile‑manufacturing enterprises, material‑R&D institutes and accredited third‑party QC laboratories for material incoming validation and finished‑product durability assessment.

Core Product Competitive Advantages

  1. Standard‑Compliant Conical Rotary‑Friction Mechanism Precision‑machined 166° conical clamping fixture holds 100 cm² circular specimens, delivering a 50 cm² effective abrasion zone. Specimen‑arch‑height is adjustable within 5‑8 mm, ensuring consistent linear‑contact tangential‑friction, replicating real‑world concentrated‑stress wear conditions for automotive‑interior textiles.
  2. Multi‑Grade Weight‑Loading System for Variable Test Pressure Supports combinatorial weight‑loading with six standard counterweights: 50 g, 100 g, 250 g, 500 g, 1000 g and 1500 g. It covers pressure‑requirements from low‑load delicate textiles up to heavy‑stress interior‑material testing, matching diverse automotive‑industry‑standard pressure‑settings.
  3. Dual‑Mode Touch‑Screen Control with Auto‑Direction‑Switching Colour touch‑screen interface offers Chinese‑English bilingual menu‑driven operation. Built‑in 32‑bit micro‑controller supports both automatic and manual test‑modes. The unit auto‑stops and reverses rotation direction upon completing every 100 abrasion cycles, avoiding one‑sided uneven‑wear and improving test‑result repeatability.
  4. Interchangeable Multi‑Purpose Friction‑Head Assembly Modular friction‑head design allows quick swapping of abrasive‑paper fixture or bristle‑brush attachment. One host completes abrasive‑sandpaper scrub‑testing as well as bristle‑brush surface‑scuff evaluation, expanding test‑coverage for varied‑material‑assessment‑scenarios.
  5. Silent Drive & Robust Electrostatic‑Sprayed Cabinet Optimised low‑noise motor‑drive system maintains stable 75 r/min rotating‑speed during long‑duration batch‑testing. The cabinet‑body adopts electrostatic‑spray surface‑treatment, anti‑scratch and easy‑to‑clean. Level‑adjustable support feet stabilise the whole machine on uneven lab‑bench surfaces.
Schopper Abrasion Tester

Complete Technical Parameter Table

Parameter Item KR‑858 Standard Specification
Rotary Speed 75 r/min
Conical Chuck Angle 166°
Total Specimen Area 100 cm²
Effective Abrasion Area 50 cm²
Adjustable Specimen Arch Height 5 mm (adjustable range 0‑10 mm)
Standard Loading Weights 50 g, 100 g, 250 g, 500 g, 1000 g, 1500 g
Power‑Supply Requirement 110 V / 220 V, 50 Hz
Overall Outer Dimension (L×W×H) 460 × 560 × 510 mm
Complete‑Machine Net Weight 80 KG

Compliance Standards: DIN 53863‑Part 2, GME 60345, GMW 3283, VW/Audi PV 3908

Standard Complete Test Operating Workflow

  1. Pre‑Test Preparation Place tester on horizontal laboratory bench and adjust levelling feet. Power‑on and enter touch‑screen operating interface. Cut circular 100 cm² specimens and condition them under standard temperature‑humidity environment. Prepare qualified abrasive sandpaper or bristle‑brush friction‑accessories. Configure target abrasion‑cycle‑count and test‑mode on screen.
  2. Specimen Mounting & Arch‑Height Adjustment Secure conditioned circular textile sample onto the conical rotary chuck, assemble to form complete rotating test‑head. Adjust specimen protruding arch‑height to 5‑8 mm as‑required by applicable‑standard. Mount the assembled test‑head onto instrument work‑platform and lock via positioning‑locating‑holes.
  3. Install Friction Medium & Apply Test‑Load Fix abrasive sandpaper or bristle‑brush onto upper pressure‑plate fixture and fasten securely. Pull‑out pressure‑plate‑lock‑handle to lower friction assembly until it makes contact with textile‑specimen. Mount selected combination of counter‑weights onto weight‑shaft to achieve required test‑pressure.
  4. Execute Rotary Abrasion Test Start test‑run. Specimen rotates at 75 r/min and undergoes tangential scrub‑friction. Every 100 cycles the machine auto‑halts and reverses rotation‑direction. Test will stop automatically once reaching preset total‑cycle‑target. Manual‑jog‑mode is available for intermediate specimen‑surface inspection.
  5. Post‑Test Observation & Result Recording Remove weights, lift pressure‑plate and take‑out worn‑specimen. Evaluate surface‑changes such as pilling, fibre‑breakage, wear‑through hole‑formation. Document abrasion‑cycle‑number and visual‑damage‑grade for test‑report‑archiving.
  6. Post‑Test Tidying Disassemble and clean test‑head fixture. Replace worn‑out abrasive‑sandpaper. Clear textile‑lint residues from mechanical‑components. Shut‑down main‑power‑supply. Inspect rotating‑chuck and lever‑balance‑mechanism periodically.

Schopper Abrasion Tester

Wide Industrial Application Scenarios

Automotive Interior‑Material Manufacturing Enterprises

Abrasion‑durability QC for car‑seat fabrics, door‑panel textiles and interior‑trim‑materials; execute OEM‑specified GME / GMW / VW‑Audi standard validation tests.

Textile & Synthetic‑Leather Production Factories

Wear‑resistance‑performance comparison for woven‑and‑knitted fabrics, coated‑textiles and synthetic‑leather raw‑materials.

Material‑R&D Departments

Evaluate formulation‑improvement effects of new‑type textile‑and‑coating‑materials, support durable‑surface‑material product‑optimisation.

University Textile‑Material Laboratories

Specialised teaching‑experiment equipment for textile‑engineering‑majors for rotary‑tangential‑friction wear‑mechanism‑research.

Third‑Party Accredited‑Testing‑Organizations

Conduct DIN 53863‑Part 2 and automotive‑OEM‑standard‑compliant abrasion‑assessment and issue formal inspection‑documents for component‑certification audits.

Schopper Abrasion Tester

Standard Factory‑Full‑Delivery Kit

  1. KR‑858 Schopper rotary‑abrasion‑tester main‑unit
  2. Standard conical rotary‑chuck & specimen‑mounting‑accessories
  3. Complete‑set loading‑weight group (50 g‑1500 g)
  4. Abrasive‑paper fixture assembly
  5. Bristle‑brush friction‑head attachment
  6. Power‑supply connecting‑cable
  7. Multilingual printed‑operation‑manual complying with DIN 53863‑Part 2, GME 60345, GMW 3283, VW/Audi PV 3908
  8. Factory‑issued performance‑inspection‑certificate

Schopper Abrasion Tester

Global Distributor & After‑Sales‑Support

We provide remote‑one‑on‑one operational guidance covering arch‑height‑setting, weight‑combination‑selection and routine fixture‑maintenance. Spare‑parts stock includes bristle‑brush components, custom‑grade abrasive‑paper and rotating‑chuck wearing‑parts. Bulk‑order customers can request custom‑voltage variants for overseas‑market deployment. Regional‑exclusive‑agent privileges contain priority‑production‑scheduling, OEM private‑branding‑services and complete‑set high‑definition product‑marketing‑image‑resources.

Product‑Banner‑Marketing‑Slogan

KR‑858 Schopper Rotary‑Abrasion Tester | DIN‑GME‑GMW‑PV3908‑Compliant Rotary‑Scrub Analyser For Automotive‑Interior‑Textile Wear‑Resistance‑Testing

Core‑Feature‑Labels‑For‑Product‑Images

166° Conical‑Rotary‑Chuck | 75 r/min Standard‑Rotational‑Speed | Multi‑Combination Weight‑Loading | Touch‑Screen Chinese‑English UI | Auto‑Cycle‑Count & Direction‑Reversal | Abrasive‑Paper / Bristle‑Brush Dual‑Friction‑Head | Silent‑Drive Electrostatic‑Sprayed Cabinet | Automotive‑Multi‑Standard‑Compliant

Safety‑Operation‑Reminder

Do not place fingers into rotating‑chuck and friction‑head zone while equipment is‑running. Ensure counter‑weights are stably seated to prevent dropping‑hazards. Replace sandpaper and clean fabric‑lint‑residues after each‑batch‑testing. Periodically inspect lever‑balance‑mechanism for consistent measuring‑performance.

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KR‑858 Schopper‑Type Rotary Textile Abrasion Tester

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Contact Information

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Opening Hours

Monday – Friday 9am-5pm 
Weekend – Closed

Address

Wentang, DongCheng District 523000, Dongguan City, Guangdong Province, PR China