KR-723A TH-9001 Thermal Pyrolysis Carbon Black Content Analyzer

Additional information

RT-723A TH-9001 Carbon Black Content Tester

TH-9001 carbon black content tester is suitable for the determination of the content of carbon black in polyethylene, polypropylene, polybutylene plastics, cable and cable insulation and sheathing materials, and rubber.

Product Details:

Meet the national standard:

Product Overview

The KR-723A carbon black content analyzer adopts standard nitrogen inert atmosphere pyrolysis gravimetric testing method, which is the core detection equipment to quantify carbon black and inorganic ash proportion inside polyolefin plastics, cable insulation sheaths and vulcanized rubber materials. Under precisely staged high-temperature thermal treatment, the organic polymer matrix is fully decomposed and volatilized in nitrogen environment, then oxygen is introduced to burn off carbon black residues, and the machine calculates the exact carbon black percentage through mass difference comparison before and after pyrolysis.
This testing furnace fully complies with GB/T 3515, GB/T 13021, GB/T 2951.41 and IEC 60811-4-1 global testing standards. It features long uniform heating zone and multi-sample simultaneous testing design, paired with intelligent touch programming control system, widely deployed in plastic pipe factories, wire & cable manufacturers, rubber compound plants and polymer third-party certification labs for raw material incoming inspection and formula additive proportion verification.

Core Product Competitive Advantages

  1. Long Uniform Heating Zone Supports Parallel Multi-Sample Test
    220mm constant temperature heating cavity ensures even thermal distribution inside quartz tube, eliminating local temperature deviation leading to inconsistent pyrolysis results. Standard configuration matches multi-position quartz boat holder, enabling three groups of specimens to complete thermal decomposition synchronously, greatly boosting daily laboratory testing throughput and shortening batch inspection cycle.
  2. 7-Inch Full Touch Intelligent Programmable Control
    Industrial wide-angle color touch terminal displays real-time actual furnace temperature, set temperature, nitrogen/oxygen flow rate and running status at a glance. Up to 20 segmented temperature programs can be edited freely, users customize independent heating speed, constant temperature duration and cooling stages to match different polymer pyrolysis technical requirements; one-click start auto-test function reduces manual operation steps.
  3. Dual Gas Automatic Switch Stable Atmosphere System
    Equipped high-precision digital flow controllers for nitrogen and oxygen circuits, realizing fast automatic gas path switching between inert pyrolysis stage and oxidation ashing stage. Stable, adjustable gas flow within fixed pressure range avoids premature oxidation of polymer samples during nitrogen protection phase, effectively improving test data repeatability of parallel specimens.
  4. Fully Automatic Unattended Test Logic
    After completing program setup, the whole process of gas purging, temperature rising, constant temperature holding and cooling runs automatically without on-duty monitoring. When the full test cycle finishes, built-in buzzer sends sound reminder to inform operators of test completion, suitable for long-time overnight batch testing work.
  5. Pull-Out Quartz Tube Fast Cooling Design
    Standard transparent quartz reaction tube adopts slide rail drawing structure. After pyrolysis cycle ends, users pull the tube out of heating cavity to accelerate specimen cooling speed, no long waiting for furnace natural cooling between test batches; optional independent rapid cooling auxiliary device further shortens interval time.
  6. Optional PC Remote Data Communication Function
    Reserved USB data transmission interface supports connecting industrial computer for remote real-time monitoring of the whole pyrolysis process. All temperature curve, flow parameter and weight calculation data can be exported to computer for long-term archiving and comparative analysis of multiple batches of formula samples.

Complete Technical Parameter Specification Table

Parameter Item KR-723A TH-9001 Standard Index
Total Working Temperature Scope Ambient ~ 1100℃
Adjustable Heating Rate 0.1 ~ 40℃/min stepless regulation
Temperature Display Resolution 0.01℃ ultra-precise reading
Furnace Temperature Fluctuation Error ≤ ±0.2℃
Program Segmentation Quantity Max 20 customizable heating/constant temp/cooling segments
Dual Gas Flow Range 0~300mL/min / 0~2000mL/min optional
Standard Working Gas Pressure 0.2MPa
Touch Display Configuration 7-inch 24-bit color industrial LCD screen
Quartz Reaction Tube Spec Φ32 inner diameter, total length 440mm
Uniform Heating Zone Length 220mm
Matching Quartz Sample Boat 50mm / 75mm two sizes for selection
Control Operation Mode Automatic program mode / manual single-step mode
Optional Expansion Module Rapid cooling unit, USB PC remote monitoring module

Standard Complete Test Operating Process

  1. Equipment Preheating & Gas Circuit Inspection
    Connect nitrogen and oxygen gas pipelines to standard 0.2MPa pressure, power on touch control system, preheat furnace to standby temperature and check digital flowmeter normal flow output.
  2. Specimen Weighing & Loading
    Cut plastic/rubber sample into tiny fragments, record initial mass via high-precision analytical balance, place samples into quartz boats and push boats into central constant temperature heating zone of quartz tube.
  3. Multi-Segment Test Program Setup
    Edit staged temperature curve on touch screen according to material standard requirements, set nitrogen protection flow rate and oxygen ashing flow value, save custom test recipe for repeated batch detection.
  4. Automatic Nitrogen Pyrolysis Stage
    Start one-click test program; nitrogen fills the quartz tube to isolate oxygen, furnace heats up to set pyrolysis temperature to fully decompose polymer organic matrix, only carbon black and inorganic ash remain in sample boats.
  5. Oxygen Ashing & Data Recording
    The system automatically switches gas circuit to oxygen atmosphere, rises to high calcination temperature to completely burn off carbon black residue; after cooling down, weigh residual ash mass to calculate carbon black content difference value.
  6. Post-Test Cleaning & Equipment Shutdown
    Pull out quartz tube and take out quartz boats to clear ash residues, close nitrogen and oxygen valves, cut main power supply after furnace body fully cools down to room temperature.

 

Widely Applicable Testing Industries

Wire & Cable Manufacturing

PE/PP insulation layers, PVC cable jackets, optical cable outer sheath raw materials; carbon black content inspection to verify anti-ultraviolet aging and insulation performance of finished cables.

Plastic Pipe Production Enterprises

HDPE water supply pipes, gas transmission pipelines, geomembrane raw materials; control carbon black additive dosage to improve outdoor anti-cracking service life of plastic products.

Rubber & Masterbatch Factories

Vulcanized rubber raw materials, black color masterbatch, filled composite particles; carbon black filling ratio screening for new formula R&D.

Polymer New Material Labs

Polyolefin modified composite, conductive plastic raw material testing; analyze the influence of carbon black addition on material mechanical and anti-aging properties.

Third-Party Quality Certification Institutions

Standard compliance testing according IEC and national plastic standards, issue official carbon black test reports for product market access and factory delivery inspection.

Standard Factory Delivery Kit

  1. KR-723A TH-9001 main thermal pyrolysis furnace host
  2. Complete dual nitrogen & oxygen digital flow control gas pipeline assembly
  3. Standard Φ32×440mm transparent quartz reaction tube
  4. Multiple sets of 50mm/75mm high-temperature resistant quartz sample boats
  5. 7-inch touch intelligent temperature control operating system
  6. Automatic program alarm reminder module
  7. Multilingual operation manual matching GB/IEC international testing standards
  8. Factory temperature & gas flow calibration inspection certificate
  9. Optional rapid cooling device and PC remote communication USB module

Global Distributor & After-Sales Support

We provide one-on-one remote operation training and material matching temperature program debugging guidance, with long-term stable supply of spare quartz tubes, heating wires and gas flow sensors. Overseas 60Hz voltage conversion versions are supported for bulk orders. Exclusive regional agent policies include priority production scheduling, OEM private brand customization and full HD product marketing image resources.

English Overlay Text For All Product Pictures

Main Banner Title: KR-723A TH-9001 Pyrolysis Carbon Black Content Analyzer IEC GB Compliant

Control Panel Tags: TEMP PROGRAM / GAS FLOW SET / AUTO START / TEST ALARM / DATA EXPORT

Feature Overlay Tags: 20 Segments Programmable Temp / N₂-O₂ Auto Switch / 3 Samples Simultaneous Test / Pull-Out Fast Cooling / Optional PC Remote Monitoring

Safety Operation Tip: Ensure Full Nitrogen Purge Before High-Temperature Pyrolysis

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KR-723A TH-9001 Thermal Pyrolysis Carbon Black Content Analyzer

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