KR‑1604 Enameled Wire Sudden‑Break Tester

Product Details:

Enameled wire urgent tensile break tester

Product Overview

The KR‑1604 sudden‑break tensile tester is dedicated mechanical‑performance test equipment for magnet / enameled round wire. It assesses paint‑film adhesion property for specimens with conductor diameter up to φ1.000 mm. Driven by built‑in pneumatic power unit, the machine pulls wire samples at high‑speed impact to fracture point. Operators inspect whether the enamel insulating coating peels or cracks upon sudden breakage, to judge the bonding quality between paint layer and copper conductor.
This benchtop instrument follows GB/T 4074.3 test method and JB/T 4279.5 equipment‑verification specification. Widely adopted by enameled‑wire manufacturers, electrical‑material R‑D labs and quality‑supervision‑testing institutions for incoming‑material inspection and finished‑product batch validation.

Core Product Competitive Advantages

  1. Integrated built‑in pneumatic power assembly
    Self‑contained air compressor removes requirement for external air source. Automatic constant‑pressure control maintains stable driving force, ensuring consistent high‑speed pulling output across repeated test cycles.
  2. High‑speed sudden‑pull impact performance
    Achieves breaking velocity ≥2 m/s, fully meeting standard‑mandated impact‑pull‑test conditions. Sample clamping mechanism prevents specimen slippage during rapid tensile fracture, avoiding distorted test observations.
  3. Rigid compact benchtop cabinet construction
    Heavy‑duty metal frame guarantees structural stability under pneumatic impact loads. Optimised footprint occupies limited lab‑bench area for daily QC‑testing workflows.
  4. Simple manual‑operation workflow
    Straight‑forward specimen clamping and one‑trigger test start. Operators visually examine paint‑film condition after wire fracture, no complicated programming required for routine batch‑tests.
  5. Low‑power stable operation
    Low power consumption below 100 W. Suitable for long‑duration continuous‑running in factory quality‑control stations.

Complete Technical Parameter Table

Parameter Item KR‑1604 Standard Specification
Sudden‑Pull Breaking Speed ≥ 2 m/s
Applicable Wire Diameter ≤ φ1.000 mm enameled round wire
Input Power Supply AC 220 V ±10 %, 50 Hz
Rated Power Consumption <100 W
Overall Dimension(L×W×H) 670 × 450 × 420 mm
Complete‑Machine Net‑Weight 40 KG
Compliance Standards: GB/T 4074.3, JB/T 4279.5

Standard Complete Test Operating Workflow

  1. Pre‑Test Preparation
    Position unit on solid level workbench. Connect mains‑power‑supply. Complete equipment warm‑up for internal pneumatic system. Prepare enameled‑wire test‑specimens cut to standard test‑length.
  2. Specimen Clamping
    Secure both ends of enameled‑wire sample firmly inside upper and lower fixture jaws. Double‑check clamping tightness to eliminate wire‑slippage risk during high‑speed pulling.
  3. Trigger Sudden‑Break Test
    Activate test‑trigger. Pneumatic drive pulls the wire sample at speed ≥2 m/s until conductor fractures. Keep cabinet closed during impact‑pull procedure for operator safety.
  4. Post‑Fracture Specimen Evaluation
    Open fixture, retrieve broken‑wire sample. Carefully inspect enamel paint‑film around fracture point for cracking, peeling or delamination. Record paint‑film adhesion performance for quality‑report filing.
  5. Post‑Test Tidying
    Clear wire fragments from fixture zone. Power‑off instrument after finishing batch‑testing. Periodically inspect clamping‑jaw wear condition and pneumatic‑system pressure stability.

Wide Industrial Application Scenarios

Enameled‑Magnet‑Wire Manufacturing Enterprises

Paint‑film adhesion batch‑QC testing for finished enameled round wire products; material‑comparison for new‑varnish formulation development.

Electrical‑Material & Winding‑Wire R‑D Departments

Evaluate coating‑bonding‑reliability of different enamel insulation formulas, optimise wire‑coating‑process parameters.

Quality‑Supervision & Product‑Inspection Institutes

Carry‑out GB/T 4074.3‑compliant sudden‑break performance verification for enameled‑wire product‑audit tasks.

University Electrical‑Engineering‑Material Laboratories

Experimental‑teaching‑platform for researching magnet‑wire mechanical‑insulation‑properties.

Third‑Party Accredited‑Wire‑Testing‑Organizations

Conduct standard sudden‑break adhesion assessment and issue formal inspection‑documents for product‑certification‑audits.

Standard Factory‑Full‑Delivery Kit

  1. KR‑1604 enameled‑wire sudden‑break tester main benchtop unit (built‑in pneumatic assembly)
  2. Standard wire‑clamping‑fixture set
  3. Power‑supply connecting‑cable
  4. Multilingual printed‑operation‑manual complying with GB/T 4074.3, JB/T 4279.5 specifications
  5. Factory‑issued performance‑inspection‑certificate
Optional spare‑parts & custom‑options: replacement fixture jaws, custom‑voltage power‑supply‑adaptation.

Global Distributor & After‑Sales‑Support

We provide remote‑one‑on‑one operational guidance covering specimen‑clamping, pneumatic‑system inspection and daily preventive‑maintenance. Spare‑parts stock includes fixture‑jaws and pneumatic‑accessories. Bulk‑order customers can apply for custom‑power‑supply‑voltage variants for overseas‑market deployment. Regional‑exclusive‑agent privileges contain priority‑production‑scheduling, OEM private‑branding‑services and complete‑set high‑definition product‑marketing‑image‑resources.

Product‑Banner‑Marketing‑Slogan

KR‑1604 Enameled‑Wire Sudden‑Break Tester | GB/T4074.3‑JB/T4279.5‑Compliant Magnet‑Wire Paint‑Film‑Adhesion‑Impact‑Pull‑Testing‑Instrument

Core‑Feature‑Labels‑For‑Product‑Images

GB/T4074.3‑JB/T4279.5‑Compliant, Enameled‑Wire‑Sudden‑Break‑Test, ≥2m/s‑High‑Pull‑Speed, ≤φ1.0mm‑Test‑Range, Built‑In‑Pneumatic‑System, Auto‑Constant‑Pressure‑Control, Anti‑Slip‑Wire‑Fixture, Benchtop‑Compact‑Cabinet, Low‑Power‑Consumption, Magnet‑Wire‑Paint‑Film‑Adhesion‑Performance‑Evaluation

Safety‑Operation‑Reminder

Keep protective cabinet closed while executing sudden‑pull impact test to prevent flying‑wire‑fragment injury. Check fixture‑jaw fastening condition before each test‑run. Periodically inspect pneumatic‑component sealing‑status. Ensure reliable equipment‑grounding before power‑on.

 

Build Your Market with DGKAREY

KAREY products are trusted by customers across more than 100 countries, supporting long-term business growth in the testing equipment industry.
We are now seeking reliable partners to represent our brand in their local markets.

As an authorized distributor, you will receive dedicated regional support, ensuring a stable and protected business environment.
Your orders will be handled with priority, and our team will assist you with tailored equipment solutions based on your market needs.

From initial cooperation to ongoing development, we work closely with you to strengthen your presence and competitiveness.

DGKAREY – Your Reliable Partner in Global Supply

We go beyond supplying testing equipment. Our team manages the full journey — from export procedures to delivery at your door — ensuring efficiency, transparency, and peace of mind.

KR‑1604 Enameled Wire Sudden‑Break Tester

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Contact Information

+86 769 2288 2009 
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Opening Hours

Monday – Friday 9am-5pm 
Weekend – Closed

Address

Wentang, DongCheng District 523000, Dongguan City, Guangdong Province, PR China