KR‑424 Laboratory Pulp Wet Disintegrator

RT-424 Laboratory Wet Disintegration Paper Pulp Disintegrator

The product is designed and manufactured according to the ISO 5263 “Pulp Dissolution Laboratory Wet Dissociation” standard. It is a special standard equipment for paper mills, scientific research institutions, and quality inspection centers, and it is cold through this product. The interwoven fibers are separated from each other in the water, and the original appearance of the fibers is largely maintained. The properties are unchanged, to ensure reliable data for experiments, guide scientific research and production, and effectively utilize the slurry.

Product Details:

Product Overview

The KR‑424 laboratory‑grade wet pulp disintegrator is standard‑compliant sample‑preparation equipment built in accordance with ISO 5263 “Pulp — Wet disintegration in the laboratory” requirements. In an aqueous environment, it applies controlled hydraulic‑mechanical agitation to untangle inter‑woven pulp fibre bundles into individual fibres, while preserving original fibre morphology and intrinsic physical‑chemical properties as much as possible.

Well‑prepared disintegrated pulp suspension delivers consistent, trustworthy baseline data for downstream pulp‑performance testing. This unit is widely deployed in pulp‑and‑paper mills, fibre‑material research institutes and accredited quality‑inspection laboratories for preparing standard pulp suspensions for hand‑sheet making, freeness testing and fibre‑screening analysis.

Core Product Competitive Advantages

  1. Strictly Standard‑Matched Mechanical Geometry The stainless‑steel mixing vessel, four‑piece internal spiral baffles and three‑bladed impeller all follow ISO 5263 dimensional specifications. Fixed distance between impeller blades and tank bottom guarantees uniform fluid‑shear field, avoiding excessive fibre cutting or incomplete fibre separation across test batches.
  2. Stable Constant‑Frequency Agitation System Precision‑controlled motor maintains impeller rotary frequency at 49 ± 1.5 r/s. Top‑view clock‑wise rotation generates ordered circulating flow inside the tank. It prevents pulp from idle‑spinning together with the impeller and achieves homogeneous fibre dispersion effect.
  3. Intuitive LCD Human‑Machine Control Panel Digital LCD interface displays runtime and revolution‑count status. Operators configure working parameters via front‑panel buttons. The equipment will automatically halt upon completing preset disintegration cycles, eliminating manual timing errors and simplifying repeat‑sample workflows.
  4. Robust Compact Bench‑Top Cabinet Construction Integrated compact cabinet layout occupies limited laboratory bench‑space. Tank assembly can be easily detached for thorough cleaning of residual pulp fibres. Low‑maintenance mechanical design lowers daily lab‑operation workload.
  5. Reproducible Sample‑Preparation Results Thanks to standardized tank‑baffle‑impeller geometry and steady‑speed drive, parallel‑group disintegration delivers good repeatability. It minimises human‑introduced variation for pulp‑R&D and routine QC‑lab sample‑making work.

RT-424 Laboratory Wet Disintegration Tester

 

Complete Technical Parameter Table

Parameter Item KR‑424 Standard Specification
Inner Dimension Of Disintegration Vessel Φ152 mm × 191 mm
Internal Spiral Baffles 4 pieces; width 6.5 mm, spacing 51 mm
Mixing Impeller Three‑bladed, diameter Φ90 mm
Impeller Rotation Direction Clockwise (viewed from top)
Blade‑to‑Tank‑Bottom Gap 25 mm
Impeller Rotary Frequency 49 ± 1.5 r/s
Power Supply Single‑phase AC 220V
Total Installed Power Main motor 550 W, auxiliary circuit 400 W
Overall Outer Dimension (L×W×H) 460 × 275 × 400 mm
Complete‑Machine Net Weight Approx. 44 KG

Standard Complete Test Operating Workflow

  1. Pre‑Test Preparation Place disintegrator on level lab bench. Check tank, baffles and impeller for residual pulp deposits, clean thoroughly. Weigh pulp sample according standard formulation and add corresponding volume of purified water into the vessel. Secure mixing‑tank in correct mounting position.
  2. Parameter Configuration Power‑on unit. Set target disintegration revolution count via LCD control panel according to applicable pulp‑test standard.
  3. Pulp Wet‑Disintegration Process Initiate start command. Impeller rotates at specified constant speed to generate circulating hydrodynamic shear force, gradually untangling fibre bundles into well‑dispersed single‑fibre suspension. The machine will automatically stop once reaching preset revolution value.
  4. Retrieve Prepared Pulp Suspension After full disintegration finishes, unlock and take down mixing tank. The homogeneous pulp suspension can be directly used for hand‑sheet forming, freeness measurement, fibre‑screening or other subsequent pulp‑characterisation experiments.
  5. Post‑Test Cleaning & Shutdown Completely rinse tank, baffles and three‑bladed impeller to remove leftover fibre residues. Re‑assemble components. Shut‑off main power supply after finishing batch‑sample preparation.

Wide Industrial Application Scenarios

Pulp & Paper‑Making Factories

Standard pulp‑sample preparation for incoming‑pulp inspection, production‑process monitoring and finished‑pulp performance evaluation.

Fibre‑Material R&D Departments

Dispersing various wood pulp, non‑wood plant‑fibre and recycled‑pulp samples for new‑formula research and comparative‑performance testing.

University Pulp‑and‑Paper Engineering Laboratories

Teaching‑experiment equipment for preparing fibre‑suspension specimens for paper‑science courses.

Third‑Party Accredited‑Testing‑Organizations

Carry‑out ISO‑5263‑compliant wet‑disintegration sample‑preparation to support official pulp‑property inspection‑projects.

Standard Factory‑Full‑Delivery Kit

  1. KR‑424 laboratory pulp wet‑disintegrator main‑unit
  2. Standard stainless‑steel disintegration vessel with four internal spiral baffles
  3. Standard Φ90 mm three‑bladed impeller assembly
  4. Power‑supply connecting‑cable
  5. Multilingual printed‑operation‑manual complying with ISO 5263
  6. Factory‑issued performance‑inspection‑certificate

 

Global Distributor & After‑Sales‑Support

We provide remote‑one‑on‑one operational guidance covering parameter setting, tank‑installation and daily cleaning‑maintenance procedures. Spare‑parts stock includes impeller blades, sealing‑rings and control‑board components. Bulk‑order customers can request custom‑voltage variants for overseas‑market deployment. Regional‑exclusive‑agent privileges contain priority‑production‑scheduling, OEM private‑branding‑services and complete‑set high‑definition product‑marketing‑image‑resources.

Product‑Banner‑Marketing‑Slogan

KR‑424 Laboratory Pulp Wet Disintegrator | ISO5263‑Compliant Fibre‑Dispersing Instrument For Standard Pulp‑Suspension Preparation

Core‑Feature‑Labels‑For‑Product‑Images

ISO5263 Standard‑Geometry Vessel & Impeller | 49±1.5r/s Constant‑Speed Agitation | Four Internal Spiral Baffles | LCD Revolution‑Count Control | Auto‑Stop On‑Set‑Revolutions | Easy‑Detachable Cleaning Tank | Bench‑Top Compact Layout

Safety‑Operation‑Reminder

Do not open tank lid or reach into vessel while impeller is rotating. Disconnect power before performing disassembly‑cleaning work. Inspect impeller and baffles regularly for wear‑and‑tear to guarantee disintegration‑quality consistency.

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KR‑424 Laboratory Pulp Wet Disintegrator

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