KR-111 Computer Controlled Dielectric Breakdown Strength Tester

Additional information

RT-111 Voltage breakdown tester 

mainly applied in solid insulating materials such as: plastics, films, resins, mica, ceramic, glass, insulation paint, and other media in the power frequency voltage or DC voltage breakdown strength and withstanding voltage test of time

Product Details:

Product Overview

The KR-111 fully automated high voltage dielectric testing system is a dedicated high-precision lab instrument designed to quantify dielectric breakdown voltage and long-duration withstand performance of all types of solid insulating substrates. It applies adjustable AC power frequency or DC high voltage onto standardized specimens, tracking voltage, leakage current and time data in real time until dielectric breakdown occurs, calculating core indicators such as dielectric strength (kV/mm) for material safety grading and formula optimization.
This integrated cabinet tester is paired with an independent industrial control workstation for full-process automation, supporting automatic data collection, curve rendering and standardized report generation. It strictly complies with ASTM D149, IEC 60243, GB 1408.1 and GB/T 1695 global test norms, widely adopted by plastic compound factories, cable insulation labs, ceramic & glass manufacturers, paint R&D departments and CNAS accredited third-party inspection institutions.

Core Product Competitive Advantages

  1. Dual AC & DC High-Voltage Output Channels
    Dual-mode high voltage transformer unit delivers AC 0~50kV and DC 0~70kV adjustable output under a 10KVA rated capacity, covering all common power-frequency and DC dielectric test schemes for insulation films, thick plastic slabs and rigid ceramic parts. Independent voltage regulation circuit eliminates cross-interference between AC and DC test modes.
  2. Two Optional Automatic Boosting Modes
    Operators freely switch linear uniform voltage rise or segmented ladder boosting programs on the control PC, with adjustable ramp speed ranging from 5V/s to 5000V/s to match different standard test requirements. Once breakdown is detected, the system instantly cuts high voltage and resets the regulator back to zero to avoid secondary ablation of sample surfaces.
  3. Stainless Steel Standard Electrode Assembly
    Upper and lower test electrodes adopt polished stainless steel with uniform 25mm diameter and height, ensuring consistent contact pressure and uniform electric field distribution on specimen surfaces. Insulated support stand isolates electrodes from the cabinet base to eliminate stray current interference and improve measurement repeatability.
  4. PC Intelligent Data Acquisition & Analysis System
    Dedicated test software synchronously records voltage, leakage current and time curves throughout the whole test cycle, automatically computing dielectric strength after breakdown. All test batches can be saved locally, recalled for comparative analysis, and exported as editable PDF/Excel inspection reports with one-click printing function.
  5. Multi-Layer Comprehensive Safety Protection System
  • Cabinet door interlock: High voltage output is automatically disabled once the observation window is opened
  • Overcurrent & leakage real-time monitoring: Power cuts off immediately when abnormal current surge occurs
  • Zero-voltage startup protection: Equipment only allows high-voltage boosting after voltage regulator fully resets
  • Built-in ground leakage protection circuit to shield operators from electric shock hazards
  1. Mobile Integrated Cabinet Layout
    Whole machine mounted on silent universal casters with adjustable leveling feet, easy to relocate between different lab test zones. Enclosed full observation window blocks high-voltage arc splashes, cabinet shell adopts anti-rust electrostatic baking coating for long-term anti-corrosion service in humid laboratory environments.

Complete Technical Parameter Specification Table

Parameter Item KR-111 Standard Configuration
AC Test Voltage Range 0 ~ 50kV, 50/60Hz, 10KVA transformer capacity
DC Test Voltage Range 0 ~ 70kV
Standard Electrode Dimension Upper/lower electrode Φ25mm, height 25mm, stainless steel material
Adjustable Boost Speed 5V/s ~ 5000V/s stepless customizable
Voltage Measurement Precision ±2% full scale reading
Control Mode Separate industrial PC workstation + dedicated test software
Cabinet Structure Fully enclosed safety observation chamber with transparent double door
Overall Outer Dimension 1100(L) × 1100(W) × 1500(H) mm
Complete Machine Net Weight Approximately 150 KG
Cabinet Surface Treatment Anti-rust baking varnish / optional stainless steel casing

Standard Complete Test Operation Flow

  1. Equipment Inspection & Parameter Setup
    Check tightness of ground wire and cabinet door interlock function, launch dedicated test software on the control PC, select AC/DC test mode and customize boosting speed, withstand holding time according material standards.
  2. Specimen Placement & Electrode Alignment
    Cut insulating material into standard flat specimens, place evenly between upper and lower stainless electrodes, ensure no bubbles or foreign particles exist on contact surfaces to avoid premature breakdown interference.
  3. Safety Cabinet Sealing
    Close the double transparent observation door completely; the system will lock high-voltage output permission only after detecting fully closed interlock signal.
  4. Automatic High-Voltage Boosting Test
    Click start program; the equipment steadily raises voltage following preset speed, continuously recording real-time voltage and leakage current data and drawing real-time characteristic curves on screen.
  5. Breakdown Capture & Data Calculation
    When dielectric breakdown occurs, the system instantly cuts high voltage and auto-resets regulator to zero, locking critical breakdown voltage value and automatically calculating material dielectric strength index.
  6. Data Storage & Post-Test Cleaning
    Save single or batch test records, generate and print formal inspection reports; open cabinet door to take out broken specimens, wipe electrode surfaces clean and cut off main power supply after daily testing.

Wide Applicable Industrial Testing Scenarios

Plastic & Film Manufacturing Enterprises

PE/PET insulating films, PVC rigid slabs, epoxy resin composite plates, plastic pipe wall materials; evaluate high-voltage insulation performance for electrical product shell raw materials.

Wire & Cable Material Labs

XLPE cable insulation, rubber sheath, mica tape wrapping materials; carry out compliance testing matching GB/T 1695 vulcanized rubber standards.

New Energy Battery Material Fact

Lithium battery separator, insulating coating film, ceramic isolation sheets; screen high withstand voltage formula for power battery safety design.

Glass & Ceramic Processing Plants

Insulating ceramic substrates, electrical glass sheets, enamel coating panels; test dielectric breakdown resistance under long-term electric field load.

Third-Party Standard Testing Institutions

Execute full compliance testing per ASTM D149 and IEC 60243, issue internationally recognized inspection reports for product market access and factory batch acceptance.

Standard Factory Full Delivery Kit

  1. KR-111 main high voltage test cabinet with mobile caster base
  2. AC/DC dual-mode 10KVA high voltage transformer & pressure regulating unit
  3. Pair of standard Φ25mm stainless test electrodes + insulated support platform
  4. Independent industrial control workstation with dedicated test analysis software
  5. Safety interlock observation cabinet and high-voltage protective resistance assembly
  6. Grounding wire, specimen auxiliary positioning tools and cleaning accessories
  7. Multilingual operation manual aligned with global dielectric test standards
  8. Factory voltage precision & safety circuit calibration qualification certificate

Equipment security features:

1.Automatic voltage regulator back to zero after tripping.
2.Zero closing, with automatic lifting voltage, selectable linear step-up and step-ladder fashion boost.
3.This equipment has leakage protection, reliable protection of the safety of the operator.
4.Over current protection, threshold and other security features.
5.Voltage and current display, measurement accuracy ± 2%, the breakdown voltage is maintained.

Global Distributor & After-Sales Support

We provide one-on-one remote test operation training and standard parameter debugging guidance, with long-term stable supply of spare electrodes, high-voltage transformers and sensor modules. Custom higher voltage upgraded versions and 60Hz overseas power conversion assemblies are available for bulk orders. Exclusive regional agent policies include priority production scheduling, OEM private brand customization and full sets of HD product marketing image resources.

English Overlay Text For Product Pictures

Main Banner Title: KR-111 Computerized Dielectric Breakdown Strength Tester ASTM IEC GB Compliant

Control Panel Tags: AC/DC MODE / BOOST SPEED / REAL-TIME CURVE / DATA SAVE / REPORT PRINT

Feature Overlay Tags: 0~50kV AC / 0~70kV DC / Dual Boost Modes / Full Safety Interlock / PC Auto Analysis

Safety Operation Tip: Fully Close Test Cabinet Door Before Starting Any High-Voltage Test Cycle

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KAREY products are trusted by customers across more than 100 countries, supporting long-term business growth in the testing equipment industry.
We are now seeking reliable partners to represent our brand in their local markets.

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KR-111 Computer Controlled Dielectric Breakdown Strength Tester

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Contact Information

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Opening Hours

Monday – Friday 9am-5pm 
Weekend – Closed

Address

Wentang, DongCheng District 523000, Dongguan City, Guangdong Province, PR China