KR-723C Pyrolysis Carbon Black Content Analyzer

RT-723C Carbon Black Content Apparatus is suitable for determining carbon black content in polyethylene, polypropylene, polybutylene plastics, cable and fiber optic cable insulation and sheath materials, and rubber. It conforms to the national standards GBT 3515-2005, GBT 13021-1991, GB∕T2951.41-2008, IEC60811-4-1:2004, ISO 6964 ASTM D1603, etc. A certain amount of sample is pyrolyzed at high temperatures in nitrogen flow, and the carbon black content is obtained by analyzing the weight of the pyrolyzed piece.

Product Details:

Product Overview

The KR-723C carbon black content measuring instrument adopts standard nitrogen pyrolysis gravimetric testing principle. Under strictly controlled inert high-temperature environment, it decomposes polyolefin matrix completely, retains carbon black and inorganic ash residues, then automatically calculates carbon black proportion and ash content through mass difference comparison.
This integrated tube furnace testing machine fully complies with global mainstream industry specifications including ISO 6964, ASTM D1603, IEC 60811, and domestic GB/T series standards. It is widely used for incoming inspection and finished quality control of cable insulation jackets, geomembranes, plastic pipes, PP/PE pellets, rubber and masterbatch materials, serving cable factories, plastic pipe manufacturers, geomembrane processing enterprises and third-party polymer testing labs.

Core Product Advantages

  1. Integrated Split Control & Furnace All-In-One Layout
    Independent touch control cabinet is separated from the high-temperature furnace body to avoid heat radiation interfering with electronic components. The whole machine occupies minimal lab countertop space; flip-top furnace door design enables rapid specimen access and fast cooling after testing, cutting waiting time significantly.
    2.Multi-Segment Programmable Precise Temperature Control

    Supports freely edited multi-stage heating, heat preservation and cooling programs, with temperature resolution up to 0.1℃ and wide working range from ambient temperature to 1150℃. High-temperature alloy heating wire ensures uniform heat distribution inside the quartz tube, eliminating local overheating that distorts pyrolysis test results.
    3.Dual Automatic Gas Switching Atmosphere System

    Built-in precision float flowmeter realizes one-click automatic switching between nitrogen inert atmosphere and air oxidation atmosphere. Stable gas flow prevents polymer premature oxidation during pyrolysis, guaranteeing accurate separation of carbon black from plastic base material. Equipped exhaust filter to purify pyrolysis waste gas and protect lab environment.
    4.4-Sample Simultaneous Batch Testing Structure

    Custom sliding rail sample rack can hold four groups of specimens at one time, greatly boosting daily testing throughput. The matching high-precision analytical balance (0.0001g readout) provides ultra-precise mass data foundation for reliable carbon black percentage calculation.
    5.Intelligent Touch Calculation & Report Output

    7-inch capacitive bilingual touchscreen stores all sample weight records, automatically computes carbon black content and ash value with one tap. Built-in thermal printing module outputs complete test reports containing serial number, weight data and final indexes for laboratory filing and factory quality audit.
    6.Safe Low-Maintenance High-Temperature Structure

    High-purity transparent quartz reaction tube resists high temperature and thermal shock, easy to disassemble for cleaning residual ash. Full heat insulation outer shell prevents operator burns; automatic alarm triggers once abnormal temperature or gas flow occurs during unattended testing.

Complete Technical Parameter Table

Parameter Item KR-723C Standard Configuration
Touch Display 7-inch capacitive color touch screen
Reaction Quartz Tube Φ44 × 600mm standard specification
Furnace Inner Cavity Φ45 × 300mm heating chamber
Effective Heating Zone 250mm long uniform heating section
Temperature Scope Room temperature ~ 1150℃
Temperature Resolution 0.1℃ high precision sensor
Atmosphere Control Dual N₂/Air automatic program switch
Max Batch Sample Quantity 4 specimens per test cycle
Fast Cooling Speed 900℃ down to room temperature within 20 mins
Data Function Auto carbon black & ash content calculation + print output
Power Input Single phase AC220V 50/60Hz
Standard Accessories Sliding sample rack, exhaust filter, analytical balance

Standard Complete Test Operating Process

  1. Specimen Weighing & Loading
    Cut plastic/rubber sample into tiny fragments, accurately weigh initial mass on matched 0.0001g analytical balance, place samples evenly on the sliding quartz boat rack and push into the central heating zone of the quartz tube.
    2.Program Parameter Editing

    On touch panel, set segmented pyrolysis temperature, constant holding duration and nitrogen flow rate according to corresponding material standard; save custom test recipe for repeated batch testing.
    3.Inert Atmosphere Pyrolysis Stage

    Start automatic program; nitrogen fills the tube furnace to isolate oxygen, furnace heats up to target pyrolysis temperature to fully decompose plastic polymer components, leaving carbon black and inorganic ash residues.
    4.Air Calcination Ashing Stage

    After pyrolysis finishes, equipment automatically switches to air atmosphere and rises to high calcination temperature to burn off carbon black completely, only inorganic ash remains inside the sample boat.
    5.Automatic Index Calculation

    Cool sample rack to room temperature, weigh residual ash mass again. The touch system imports weight data and instantly calculates carbon black weight percentage and ash content of the specimen.
    6.Report Print & Furnace Cleaning

    Tap print button to generate standardized test record; pull out the quartz boat rack, clear residual ash inside the quartz tube, close furnace door and cut gas supply to finish daily testing workflow.

Widely Applicable Testing Materials & Industries

Cable & Optical Cable Manufacturing

PE/PP insulation layers, PVC cable sheaths, communication optical cable outer jackets; test carbon black addition proportion to guarantee UV resistance and insulation performance.

Plastic Pipe & Geomembrane Factory

HDPE water/gas delivery pipes, landfill geomembrane sheets, plastic fitting raw materials; control carbon black content to improve anti-aging and anti-cracking properties of finished products.

Rubber & Masterbatch Production

Black rubber raw materials, color carbon masterbatch, filled composite plastic pellets; verify uniform carbon black dispersion and accurate additive dosage.

Polymer R&D & Third-Party Certification Labs

New modified plastic formulation development, raw material incoming quality inspection, product market access compliance testing per international carbon black standards.

Standard Factory Delivery Kit

  1. KR-723C main pyrolysis furnace unit + independent touch control cabinet
  2. High-purity transparent quartz reaction tube assembly
  3. Sliding rail 4-position sample rack and quartz sample boats
  4. Dual gas flow control module with exhaust waste gas filter
  5. Matching 0.0001g high-precision analytical balance
  6. Built-in thermal printing device and spare print paper rolls
  7. Multilingual operation manual aligned with ISO/ASTM/GB standards
  8. Factory calibration inspection certificate and complete electrical schematics

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KR-723C Pyrolysis Carbon Black Content Analyzer

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Opening Hours

Monday – Friday 9am-5pm 
Weekend – Closed

Address

Wentang, DongCheng District 523000, Dongguan City, Guangdong Province, PR China