Product Introduction

Core Product Strengths

1. High Wear-Resistant Mirror Alloy Roller Assembly
   Rollers are manufactured from vanadium-titanium chilled cast iron with HRC 50–60 hardness, followed by precision mirror polishing and chrome plating treatment. Internal full-finished flow channels deliver uniform heat distribution across the entire roller surface without local hotspots, effectively avoiding thermal degradation of heat-sensitive materials such as PVC and EVA. Ultra-smooth surface reduces material adhesion and simplifies post-test cleaning work.
2. Dual Independent Drive with Customizable Speed Ratio
   Front and rear rollers are driven by separate motors, allowing users to freely adjust differential rotation speed according to material viscosity. The speed difference creates stable shearing force to disperse carbon black, glass fiber and flame retardants evenly. Imported low-friction bearings cut power consumption and running noise, supporting long hours of continuous compounding without overheating.
3. Handwheel Fine-Tuned Roller Gap Mechanism
   Dual-side handwheel adjustment structure enables stepless roller gap control ranging from 0.6mm to 10mm. Clear scale calibration ensures consistent sheet thickness between parallel test batches, eliminating test data deviation caused by inconsistent specimen dimensions. The manual adjusting structure has low failure rate and easy daily maintenance.
4. Dual-Channel Independent PID Temperature Control
   Separate digital temperature controllers for front and rear rollers, adjustable from ambient temperature up to 300℃ with ±3℃ control accuracy. Operators can set different temperatures for two rollers to meet special processing requirements of heat-sensitive and high-temperature resistant polymers, supporting diversified compound process exploration.
5. Full-Range Multi-Layer Safety Protection System
   Equipped central red emergency stop button plus four-corner auxiliary safety switches; the whole drive circuit cuts off power instantly once material jamming occurs to prevent clamping accidents. Automatic circulating lubrication pump continuously supplies oil to gears and bearings, avoiding component abrasion caused by long unattended operation and extending machine service life.
6. Lightweight Integrated Tabletop Frame
   One-piece welded cabinet with anti-rust electrostatic coating, total net weight only 65kg. Standard single-phase 220V power supply eliminates industrial wiring requirements, and the compact size fits standard lab countertops for easy moving between different testing zones.

Complete Technical Parameter Specification Table

Standard Complete Molding & Vulcanization Workflow

1. Equipment Horizontal Calibration
   Place spirit level on the base frame, twist four foot pads to adjust the whole machine to horizontal state before first use or after relocation to guarantee parallel platen movement.
2. Power On & Temperature Setup
   Switch on main power supply, set target temperature values for upper and lower heating boards according material vulcanization process requirements, wait for stable constant temperature.
3. Mold & Sample Placement
   Lay release isolation plate inside the platen gap, put raw compound material into custom forming mold, push the mold to the central area of the lower heating plate.
4. Hydraulic Pressurization & Air Exhaust
   Operate the hydraulic hand lever to lift the lower platen for pre-clamping; repeatedly open and close the platen several times to exhaust trapped air inside the raw material.
5. Timed Constant-Temperature Vulcanization
   Adjust hydraulic jack to reach target molding pressure, start the digital timer to run fixed heat preservation vulcanization cycle.
6. Cycle Completion & Sample Taking
   When timing finishes, the machine sends reminder sound; release hydraulic pressure, separate upper and lower platens, take out finished vulcanized sheet for subsequent performance testing.
7. Post-Test Cleaning & Storage
   Cool heating platens down below 80℃, wipe residual glue and release agent off plate surfaces, cut off main power supply after daily work.

Daily Equipment Maintenance & Safety Guidelines

Safety Operation Notes

1. Match the machine’s rated input voltage strictly as marked on the cabinet label, avoid mismatched power sources.
2. Operators must fully read operation manual before formal testing, prohibit untrained staff independent operation.
3. Store the machine in dry, dust-free lab environment, prevent moisture corrosion to electrical control parts.
4. Do not drop heavy molds during loading/unloading to avoid deformation of heating platens.
5. Conduct regular factory calibration at fixed intervals to guarantee temperature and pressure test accuracy.

Routine Maintenance Steps

1. Wipe cabinet surface daily to keep clean; apply anti-rust oil on electroplated guide pillars regularly.
2. Add lubricating grease to transmission screws and hydraulic movable parts monthly to maintain smooth movement.
3. Clean control panel only with dry soft cloth, never splash liquid on the digital display module.
4. Collect all molds and auxiliary fixtures in dedicated storage box, coat thin anti-rust oil before long-term idle storage.

Wide Industrial Application Scenarios

Rubber & Silicone Manufacturers

Modified Plastic Labs

Biodegradable Material R&D Institutes

University Material Teaching Labs

Third-Party Inspection Centers

Standard Factory Full Delivery Kit

1. KR-109D manual hydraulic vulcanizing press main frame
2. 300×300mm double-sided high-hardness heating platens
3. Hand-operated hydraulic jack with matched pressure gauge assembly
4. Dual-channel digital temperature & timing integrated control box
5. Complete set of mold frames and release isolation steel plates
6. Four adjustable horizontal foot pads and machine leveling spirit level
7. Lubricating grease, mold cleaning scraper and maintenance tools
8. Multilingual operation manual aligned with rubber/plastic vulcanization standards
9. Factory temperature & pressure calibration inspection certificate

Global Distributor & After-Sales Support

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